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Welding-site conditions and welding-wire diameter govern efficiency and size of power supply required for a job. Select a 100-A unit that runs from single-phase 115-V input for low-duty-cycle welding of sheet to l/s in. thick, feeding wire to 0.030-in. diameter. Medium-duty power supplies, 150-200 A, normally take single-phase 220-V input to weld steel to 3/16, in. and 0.035-in. wire at low-duty cycles. For high-duty cycles, as in mechanized welding, select a 250-A machine, single or three-phase input at various voltages-these weld material to 1/2 in. thick with wire as large as 0.045-in. diameter. Taking three-phase input only and wire up to 1/6-in. diameter, 400-A units serve for mechanized continuous-welding applications. For pulsed GMAW, shops use inverter and transistor power sources, constant-current or constant-voltage, that offer independent setting of pulse parameters. They employ synergic controls preprogrammed for a range of wire-feed speeds-the operator sets only one dial, for average current. The leading suppliers of the standard machines have had to make some major adjustments in production levels, and two companies (JCB in the United Kingdom and Komatsu, with production facilities in Italy) have started manufacturing their products in North America to offset rising costs firm producing machines overseas and importing them to the domestic market. JCB has a new manufacturing facility in Pooler, Ga. Komatsu has opened a new facility for utility vehicle assembly and production in Newbury, S.C. Back in 1998, only three companies made their machines in North America. Today, six out of seven companies are sourcing machines from domestic manufacturing sites. The only company importing standard machines is Terex, which acquired Fermec in the U.K. from CNH a few years back. Though light in weight, Airbor magnetic drill has a powerful 1.6-hp air motor and 1,600-lb magnetic holding strength. With its extra rack, stroke length is extended to 10 1/4 in. Annular cutter capacity is up to 2 1/16 in. diam. Geared chuck adapter converts the unit to a standard drill press. The Slugger Air Force pneumatic drill, at 24 lbs, 6 1/4" high, is useful for confined area drilling. The drill''s features include a permanent magnet that turns on or off by air power, a cutter capacity of up to 1 1/16" diameter x 3/4" depth and the ability to use ShortSlugger cutters and frame cutters. These cutters'' geometry allows the operator to drill multi-layered truck frames in a single pass.
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